Cable assembly

Cable assembly

The entire process chain at EB Electronic

As specialists and a full-service provider of electronic connections, we cover every stage from development through production to sales. This enables us to manage the entire manufacturing process: from cutting, stripping and isolating cables, through crimping and soldering, to heat-shrinking, labelling according to customer requirements and bundling the finished products. In this way, we guarantee a consistently high standard of quality throughout, avoid interface issues and always deliver the required quantities on time in accordance with the agreements made.

This in-house vertical integration also gives us the necessary flexibility to respond quickly to any subsequent or additional customer requests, where necessary, by prioritising projects or specific work steps.

We strive to automate every manufacturing process wherever possible. Where it makes economic sense, we source specialised equipment for specific projects from the market as required. Should this not be possible, we even develop such equipment ourselves to ensure reliable and cost-effective production.
If such a solution is not possible for technical reasons or the quantity requested is too small, we manufacture the desired products to a high standard by hand using our experienced specialists, whilst always taking our customers’ financial constraints into account.

Whether automated or manual: in every case, we develop a project-specific manufacturing solution, as our aim is always to offer our clients excellent value for money. We are therefore delighted that so many of our regular customers have remained loyal to us for many years and place their trust in our capabilities.

Cable assembly

    Cutting to length
    Stripping
    Stripping insulation
    Crimping
    Soldering
    Potting
    Shrinkage
    Mark
    Setting

    Technical Specifications / Features

    Our cable assembly services

    • Manufacturing to your specifications: All cables are assembled manually or by machine in exact accordance with customer specifications, whether for one-off or mass production.
    • Precise cutting to length & stripping: We cut cables to the required length and remove the  sheathing cleanly and with precision. We process bare cables with a diameter of up to 36 mm by  machine, whilst cables with sensors or sensitive components are processed by hand.
    • Flexible stripping: Machine-assisted stripping of the conductors in preparation for further  processing.
    • Versatile crimping technology: Professional crimping for a wide variety of types – twisted/stamped   contacts, using semi-automatic and fully automatic methods as well as by hand.
    • Specialised crimp connections: Secure crimping of everything from the smallest contacts to solid   cable lugs.
    • Professional soldering & PCB soldering: Creation of solder joints ranging from the finest to large-   area connections for secure electrical connections.
    • Reliable potting: Protection of sensitive connection points against environmental influences and   vibrations through professional potting.
    • Customised labelling: Clear labelling and marking for error-free identification, rapid assembly and   traceability.
    • Customised heat-shrink application: Use of heat-shrink tubing for insulation and marking.
    • Precise bundling: Structured bundling of cable harnesses for neat and organised routing according    to customer requirements.